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Table 2 The predicted milling force and actual cut depth after iteration

From: Error compensation in high-speed milling of deep cavity dies and molds based on the lengthened shrink-fit holder

Sample points

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Mill force/N

Before iteration

F x

17.82

17.82

17.82

17.82

17.87

17.92

18.35

18.71

19.41

19.83

20.44

21.15

21.93

22.36

22.97

23.78

24.13

F y

23.90

23.90

23.90

23.90

24.21

24.73

25.11

25.64

25.85

26.35

26.94

27.67

28.57

29.73

30.18

31.25

32.35

F z

−14.58

−14.58

−14.58

−14.58

−14.59

−14.62

−14.68

−15.13

−15.54

−15.79

−16.24

−16.95

−17.33

−17.98

−18.35

−18.92

−19.37

After iteration

F x

17.82

17.82

17.82

17.82

18.76

19.01

19.75

20.26

21.28

21.77

22.69

23.33

24.34

25.04

26.0

27.16

27.95

F y

23.90

23.90

23.90

23.90

25.42

26.26

26.92

27.64

28.25

28.96

29.63

30.51

31.85

33.42

34.29

35.70

37.07

F z

−14.58

−14.58

−14.58

−14.58

−15.38

−15.53

−15.75

−16.39

−16.95

−17.31

−17.86

−18.71

−19.27

−20.13

−20.8

−21.69

−22.30

U n /mm

 

0.3

0.3

0.3

0.3

0.3076

0.3081

0.3085

0.3114

0.3130

0.3147

0.3170

0.3191

0.3212

0.3238

0.3259

0.3287

0.3315